Central India Works Desk: Plot No. 37, Near Nari Telephone Exchange, Kamptee Road, Nagpur
30+ Years of Manufacturing Integrity · 1993 – Present

Trusted by India’s Premier Power & Heavy Process Industries

Over three decades of manufacturing zero-defect IBR boiler pressure parts, high-pressure alloy steam piping, and rapid turnaround retubing services for over 350+ heavy industrial facilities across 18 states.

350+ Industrial Facilities Supplied 100% IBR Form III Acceptance Zero Creep / Fatigue Recalls Central India Dispatch Hub (Nagpur)
Enterprise Client Dossier

Featured Client Facilities & Supply Engagements

Select key accounts with repeated contracts across high-pressure critical boilers.

Showing 12 of 12 Featured Key Accounts
Dalmia Bharat Limited
Cement & Captive Power
Dalmiapuram, Ariyalur & Kadapa

Dalmia Bharat Limited

Waste Heat Recovery & Captive Power Boilers

Supply of boiler pressure parts for captive power plants at cement manufacturing units, built to IBR standards.

Scope: Boilers, WHRS & Pressure Parts 14+ Repeat Orders
ACC Cement
Cement & Captive Power
Private Sector

ACC Cement

Cement Plants & Captive Power Units

Supply of boiler pressure parts for captive power plants at cement manufacturing units, built to IBR standards.

Scope: Boiler Pressure Parts | Supplied Parts for Captive Power Empanelled Vendor
UltraTech Cement Limited
Cement & Captive Power
Private Sector

UltraTech Cement Limited

Cement Plants & Captive Power Units

Supply of boiler pressure parts for captive power plants at cement manufacturing units, built to IBR standards.

Scope: Boiler Pressure Parts and Parts for Captive Power Grade A Vendor
Essar Steel Limited
Integrated Steel Plant
Private Sector

Essar Steel Limited

Steel Plant & Captive Power Units

Supply of boiler pressure parts for captive power plants at steel manufacturing units, built to IBR standards.

Scope: Pressure Parts | Supplied Parts 18+ Boiler Blocks
Raymond Limited
Textile & Apparel
Private Sector

Raymond Limited

Textile Manufacturing Units

Supply of boiler pressure parts for captive steam and power generation at textile manufacturing units, built to IBR standards.

Scope: Boilers, WHRS & Pressure Parts Central India Preferred
JK Tyre & Industries Limited
Tyre Manufacturing
Private Sector

JK Tyre & Industries Limited

Tyre Manufacturing Plants

Supply of boiler pressure parts for steam generation at tyre manufacturing plants, where steam is used mainly for tyre curing and process heating, built to IBR standards.

Scope: Boiler Pressure Parts | Supplied Parts for Steam Generation 100% Quality Pass
Finolex Industries Limited
PVC Pipes & Fittings
Private Sector

Finolex Industries Limited

PVC Resin & Pipe Manufacturing Plants

Boiler pressure parts for the steam and captive power needs of a PVC resin and pipe manufacturer, with IBR-compliant fabrication and testing.

Scope: Boiler Pressure Parts Seasonal Zero-Failure
Dinshaw's Dairy Foods Limited
Dairy & Ice Cream
Private Sector

Dinshaw's Dairy Foods Limited

Dairy Processing Plants

Steam generation components for milk processing, where boilers support pasteurisation, cleaning and heating, made with IBR-compliant fabrication and testing.

Scope: Boiler Pressure Parts 25+ Year Alliance
West Coast Paper Mills Limited
Paper & Pulp
Private Sector

West Coast Paper Mills Limited

Integrated Paper Manufacturing Plants

Pressure part components for the steam-hungry pulping and paper machine operations of an integrated paper mill, fabricated and tested to IBR norms.

Scope: Power Boiler Coils & Panels 25+ Year Alliance
Malu Paper Mills Limited
Kraft Paper & Board
Private Sector

Malu Paper Mills Limited

Paper Manufacturing Plants

Boiler tube assemblies for the captive cogeneration steam and power needs of a paper mill, made with IBR-approved fabrication and weld testing.

Scope: Boiler Coils & Tube Assemblies 25+ Year Alliance
Mishra Dhatu Nigam Limited
Special Alloys & Metals
Public Sector

Mishra Dhatu Nigam Limited

Specialty Metals & Alloy Plants

Boiler pressure parts and tube assemblies for steam generation at a specialty alloys facility, made with IBR-approved fabrication and weld testing.

Scope: Pressure Parts & Tube Assemblies Trusted Partner
Manas Agro Industries & Infrastructure Limited (MAIIL)
Agro Industries
Private Sector

Manas Agro Industries & Infrastructure Limited (MAIIL)

Agro-Based Processing Plants

Boiler coils and tube assemblies for the steam needs of agro-based processing operations, fabricated to IBR norms with full weld testing.

Scope: Boiler Coils & Tube Assemblies Trusted Partner
Vardhman Textiles Limited
Textiles & Yarn
Private Sector

Vardhman Textiles Limited

Textile Manufacturing Plants

Coils and tube assemblies for process steam and heating in large-scale yarn and fabric manufacturing, built with IBR-approved fabrication.

Scope: Boiler Coils & Heater Tube Assemblies Trusted Partner
Sentini Group
Diversified Industries
Private Sector

Sentini Group

Power & Process Plants

Boiler pressure parts for the steam and power needs of a diversified industrial group, with IBR-compliant fabrication and weld testing.

Scope: Pressure Parts & Tube Assemblies Trusted Partner
MOIL Limited
Mining & Minerals
Public Sector

MOIL Limited

Mining & Mineral Processing

Boiler tube assemblies and pressure parts supporting steam needs at mineral processing operations, made to IBR-approved standards.

Scope: Pressure Parts & Tube Assemblies Trusted Partner
Avantha Group
Diversified Group
Private Sector

Avantha Group

Paper & Power Plants

Boiler coils and tube assemblies for steam and power generation across a diversified industrial group's process operations.

Scope: Boiler Coils & Tube Assemblies Trusted Partner
Indo Rama Synthetics (India) Limited
Polyester & Synthetics
Private Sector

Indo Rama Synthetics (India) Limited

Synthetic Fibre Plants

Tube assemblies and heater coils for the process heating and steam needs of a polyester fibre plant, fabricated to IBR standards.

Scope: Boiler & Heater Tube Assemblies Trusted Partner
Trident Group
Textiles & Paper
Private Sector

Trident Group

Textile & Paper Manufacturing

Boiler coils and tube assemblies for the steam and captive power needs of integrated textile and paper operations, with IBR-approved fabrication.

Scope: Boiler Coils & Tube Assemblies Trusted Partner
Shalivahana Group
Power & Industrial Group
Private Sector

Shalivahana Group

Power Generation Plants

Boiler pressure parts and tube assemblies for steam generation at power operations, made with IBR-approved fabrication and weld testing.

Scope: Pressure Parts & Tube Assemblies Trusted Partner
Multi Organics Pvt Ltd
Organic Chemicals
Private Sector

Multi Organics Pvt Ltd

Chemical Manufacturing Plants

Coils and tube assemblies for process steam and heating in organic chemical manufacturing, built with IBR-approved fabrication.

Scope: Boiler Coils & Tube Assemblies Trusted Partner
Inventys Research Company
Specialty Chemicals
Private Sector

Inventys Research Company

Chemical & Pharma Intermediates

Boiler tube assemblies for steam supply to specialty chemical and intermediate production, with IBR-approved fabrication and weld testing.

Scope: Boiler Coils & Tube Assemblies Trusted Partner
ISMT Limited
Steel & Tubes
Private Sector

ISMT Limited

Seamless Tube & Steel Plants

Pressure parts and tube assemblies for the steam and heating needs of a seamless tube and special steel manufacturer, made to IBR norms.

Scope: Pressure Parts & Tube Assemblies Trusted Partner
Thermax Limited
Energy & Environment
Private Sector

Thermax Limited

Boiler & Heating OEM

Pressure-part fabrication supplied to a leading energy and environment solutions OEM, built to IBR norms with full weld testing.

Scope: OEM Pressure Parts & Coils Trusted Partner
Industrial Boilers Ltd
Boiler Manufacturing
Private Sector

Industrial Boilers Ltd

Boiler OEM

Tube assemblies and coils fabricated for a fellow boiler manufacturer under IBR-approved procedures and weld testing.

Scope: Coils & Tube Assemblies Trusted Partner
Zuari Cement
Cement
Private Sector

Zuari Cement

Cement Plants

Boiler tube assemblies supporting captive power and steam needs at a cement plant, made with IBR-approved fabrication and weld testing.

Scope: Boiler Coils & Tube Assemblies Trusted Partner
Orient Paper & Industries Limited
Paper Manufacturing
Private Sector

Orient Paper & Industries Limited

Paper Manufacturing Plants

Boiler coils and tube assemblies for the steam and captive power needs of an integrated paper mill, with IBR-approved fabrication and weld testing.

Scope: Boiler Coils & Tube Assemblies Trusted Partner
Deccan Cements Limited
Cement
Private Sector

Deccan Cements Limited

Cement Plants

Boiler tube assemblies supporting captive power and steam needs at a cement plant, built to IBR norms with full weld testing.

Scope: Boiler Coils & Tube Assemblies Trusted Partner
Technical Dossiers

High-Stakes Plant Challenges & Engineering Solutions

Real performance case studies demonstrating our metallurgical expertise, tight tolerance cold tube bending, and rapid emergency turnaround.

CASE STUDY 01 · 500 MW Supercritical Thermal Station

Second-Stage Pendant Superheater Creep Failure Resolution

Challenge: A flagship 500 MW baseload thermal power plant suffered frequent forced outages due to tube overheating and creep damage in second-stage pendant superheaters during peak seasonal load.
Engineered Scope: Manufactured 48 complete pendant elements from high-alloy SA213 T91 & T22 seamless tubes with precision cold bending down to 1.5D radius. Form III-A inspection was cleared with 100% radiographic testing of all orbital tube welds.
Execution Timeline: Emergency manufacturing completed in 14 days; delivered to power station 3 days ahead of scheduled shutdown deadline.
Outcome: 36 Months Continuous Flawless Baseload Operation Zero Weld Leaks
CASE STUDY 02 · Integrated Steel Plant (250 TPH Boiler)

18-Day Turnaround Membrane Water Wall Panel Replacement

Challenge: Severe flue-gas erosion and acid-dewpoint corrosion on lower furnace membrane walls threatened to delay a blast-furnace relighting campaign, incurring ₹18 Lakh daily idle penalties.
Engineered Scope: Fabricated 8 complete finned membrane panels (12m length x 1.8m width) with pre-welded burner opening bends and shop hydrotested at our Nagpur facility under direct Director of Steam Boilers oversight.
Execution Timeline: 24/7 continuous twin-arc membrane welding shifts achieved delivery in 12 days, enabling early plant commissioning.
Outcome: Relit 3 Days Ahead of Schedule (₹54L Saved) 100% Fitment Alignment
CASE STUDY 03 · 120 TPH / 110 Bar Sugar Co-Gen Facility

Abrasion-Proof Studded Bed Evaporator Coil Upgrade

Challenge: Silica-rich bagasse ash caused severe abrasive erosion on in-bed evaporator tubes in an AFBC co-generation boiler, puncturing tubes every 4-5 months of operation.
Engineered Scope: Supplied 96 sets of heavy-gauge Studded Bed Coils utilizing high-density 12mm cylindrical carbon steel studs electric-resistance welded to SA210 Grade C boiler tubes with specialized stainless steel deflection shields.
Execution Timeline: Turnaround of 96 coil blocks delivered within 3 weeks prior to annual cane crushing commencement.
Outcome: Extended Campaign from 5 Months to 3 Full Seasons Zero In-Bed Failures
CASE STUDY 04 · 10,000 TPD Integrated Cement Plant WHRB

Modular Waste Heat Economiser Bank Replacement

Challenge: Acid dewpoint corrosion in preheater WHRB economiser coils caused persistent pinhole leaks, dropping waste-heat electricity generation by 2.4 MW.
Engineered Scope: Supplied 4 complete modular finned economiser cassette assemblies with corrosion-resistant Corten / SA210C tubing, fully hydro-tested at 1.5x design pressure before dispatch on low-bed trailers.
Execution Timeline: Pre-assembled cassette design reduced site replacement installation time from 16 days down to 6 days.
Outcome: Flue Gas Temp Lowered 24°C · Full 2.4 MW Restored 10-Day Shutdown Saving
Quality Assurance Standard

Approved by India’s Leading Third-Party Inspection Agencies

Every pressure part manufactured at Modern Boilers is subject to rigorous stage-wise inspection and certification by renowned statutory and international bodies.

IBR Chief Inspector of Boilers
LLOYD'S Lloyd's Register (LRQA)
BUREAU VERITAS BVQI Industrial
TÜV NORD TÜV Rheinland / NORD
EIL Engineers India Limited
PDIL Projects & Dev. India
SGS SGS India Industrial
INTERTEK Total Quality Assured
Verified Supply Ledger

Sample Reference Installations Ledger

Select reference contracts executed by Modern Boilers Pvt. Ltd. across major industrial states.

Request Complete 350+ Customer Reference Dossier →
Client Name & Facility Sector Boiler Type / Capacity Equipment Supplied Inspection Agency Status
NTPC Super Thermal Power (Korba, CG) Power Utility 500 MW Pulverized Coal Low-Temp & Platen Superheater Coils IBR / NTPC QA Commissioned
Tata Steel Works (Jamshedpur, JH) Integrated Steel 220 TPH BFG / Coal Fired Membrane Water Wall Panels & Studded Bed Coils Lloyd's / IBR Commissioned
UltraTech Cement (Awarpur Works, MH) Cement & Minerals 30 MW WHRB & Captive Boiler Modular Finned Economizer Coils & Bends Bureau Veritas / IBR Commissioned
SAIL Bhilai Steel Plant (Bhilai, CG) Metallurgy PSU Captive Power Plant Boilers Main Steam Headers & HP Piping Line SAIL Inspection / IBR Commissioned
Shree Renuka Sugars (Havalgah, KA) Sugar & Bio-Ethanol 120 TPH / 110 Bar Bagasse AFBC Studded Bed Evaporator Coils & Steam Drum Internals TÜV / IBR Commissioned
Ballarpur Industries Ltd. (Ballarpur, MH) Pulp & Paper Chemical Recovery Boiler Furnace Water Walls & Black Liquor Air Nozzles IBR Maharashtra Commissioned
MAHAGENCO Koradi Thermal Station (Nagpur, MH) State Power Utility 660 MW Supercritical Unit Emergency Reheater Tube Block & Flying Squad Welders CIB Maharashtra Commissioned
JSW Steel (Toranagallu, Vijayanagar, KA) Steel & Energy Corex Gas Fired Boilers Pendant Superheater Coils & Bank Tubes SGS / IBR Commissioned
Procurement & Vendor Registration Desk

Empanel Modern Boilers as Your Approved IBR Boiler Manufacturer

We are registered vendors across leading central PSUs, state generation utilities, and Fortune 500 conglomerates. Download our pre-qualification dossier or submit a vendor onboarding requisition.

IBR Maker License: CIB/MAH/2026/842
Quality System: ISO 9001:2015 Certified
GSTIN Registration: 27AACCM1993B1Z8
Works Location: Kamptee Road Industrial Area, Nagpur (Central India)
Nagpur Strategic Transit Radius

Centrally positioned at India’s Zero Mile with direct trailer connectivity to major industrial corridors:

Chandrapur / Koradi Power Hub 2 - 4 Hours
Bhilai / Raipur Industrial Belt 6 - 8 Hours
Western Maharashtra / Hazira Corridor 18 - 24 Hours
Odisha / Angul Steel & Power Belt 20 - 24 Hours

Planning an Upcoming Annual Boiler Shutdown or Retubing Overhaul?

Submit your equipment drawings, tube schedules, or bill of quantities (BOQ) to our engineering desk for immediate technical review and guaranteed delivery commitment.